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Effect of Microstructural Factors on Fatigue and Fatigue Crack Propagation Behaviors of Mill-Annealed Ti-6Al-4V Alloy
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박상후 Sanghoo Park , 김수민 Sumin Kim , 이다은 Daeun Lee , 안수진 Soojin Ahn , 김상식 Sangshik Kim |
KJMM 56(12) 845-853, 2018 |
ABSTRACT
To understand the effect of microstructural factors (i.e., the size of α phase, equiaxed vs bimodal structure) on high cycle fatigue (HCF) and fatigue crack propagation (FCP) behaviors of mill-annealed Ti-6Al- 4V (Ti64) alloy, three specimens of EQ (equiaxed)-8 (8 indicates the size of α grain), BM (bimodal)-8, and BM- 16 were studied. The uniaxial HCF and FCP tests were conducted at an R ratio of 0.1 under sinusoidal fatigue loading. The microstructural influence (i.e., EQ vs BM) was not significant on the tensile properties of millannealed Ti64 alloy, and showed an increase in tensile strength and elongation with decreasing gauge thickness from 50 mm to 1.3 mm. The microstructure, on the other hand, affected the resistance to HCF substantially. It was found that the EQ structure in mill-annealed Ti64 has better resistance to HCF than the BM structure, as a result of different crack initiation mechanism. Unlike HCF behavior, the effect of microstructural features on the FCP behavior of mill-annealed Ti64 was not significant. Among the three specimens, BM-16 specimen showed the highest near-threshold ΔK value, probably because it had the greatest slip reversibility with large α grains. The effect of microstructural factors on the HCF and FCP behaviors of mill-annealed Ti64 alloy are discussed based on fractographic and micrographic observations.
(Received August 24, 2018; Accepted October 8, 2018)
keyword : Ti-6Al-4V, microstructure, fatigue, fatigue crack propagation, mill-annealing
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Rapid Sintering of Nanocrystalline (W,Ti)C-Graphene Composites
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김성은 Seong-eun Kim , 손인진 In-jin Shon |
KJMM 56(12) 854-860, 2018 |
ABSTRACT
In spite of the many attractive properties of (W,Ti)C, its low fracture toughness limits its wide application. To improve the fracture toughness generally a second phase is added to fabricate a nanostructured composite. In this regard, graphene was considered as the reinforcing agent of (W,Ti)C. (W,Ti)C-graphene composites that were sintered within 2 min using pulsed current activated heating under a pressure of 80 MPa. The rapid consolidation method allowed retention of the nano-scale microstructure by blocking the grain growth. The effect of graphene on the hardness and microstructure of the (W,Ti)C-graphene composite was studied using a Vickers hardness tester and FE-SEM. The grain size of (W,Ti)C was reduced remarkably by the addition of graphene. Furthermore, the hardness decreased and the fracture toughness improved with the addition of graphene.
(Received August 13, 2018; Accepted November 5, 2018)
keyword : sintering, mechanical properties, composite, nanomaterial
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Effect of Shear Deformation During Drawing on Inhomogeneous Microstructures and Textures in High Purity Copper Wires After Annealing
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박현 Hyun Park , 김상혁 Sang-hyeok Kim , 김세종 Se-jong Kim , 이효종 Hyo-jong Lee |
KJMM 56(12) 861-869, 2018 |
ABSTRACT
To determine the origin of the inhomogeneous microstructure and texture observed in drawn and annealed high purity copper wires, two kinds of drawing process conditions and their influence was investigated. The regular condition, based on a symmetric die, and a condition designed intentionally to produce an inhomogeneous shear deformation using an asymmetric die were employed. The difference in intensity of <111>-<100> distributed texture between the two wires confirmed that the wire drawn under the asymmetric die condition experienced a higher amount of shear deformation. The extensive shear strain in the wire drawn under the asymmetric die condition gave rise to inhomogeneous primary and secondary recrystallization behavior. After annealing at 200 ℃, grains with <100> texture, which were larger than the surrounding recrystallized grains, were extensively present on one half circle of the wire drawn under the asymmetric die condition, while larger grains with <100> were sparsely observed around the middle region of the wire drawn under the regular condition. Interestingly, the area where the larger grains with <100> texture existed was identical to the area where the high shear strain occurred during drawing in both wires. During annealing at 400 ℃, grains with <112> texture started to grow abnormally at the center of both wires as a result of secondary recrystallization. After annealing at 900 ℃ grains with <112> due to secondary recrystallization occupied the entire region of the wire drawn under the regular condition. On the other hand, in the wire drawn under the asymmetric die condition and then annealed at 900 ℃, the <100> oriented grains as a result of the normal grain growth of the larger <100> grains which were observed after annealing at 200 ℃, coexisted with the abnormally grown <112> grains. These results indicate that dynamic recrystallization induced by the shear strain during drawing plays an important role in the inhomogeneity of the microstructure and texture of wires after annealing.
(Received September 12, 2018; Accepted October 8, 2018)
keyword : high purity copper, wire drawing, annealing, microstructure, texture
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Solvent Extraction of Tb(III) from Hydrochloric Acid Solution with Cyanex 272, Its Mixture and Ionic Liquid
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오창근 Chang Geun Oh , 이만승 Man Seung Lee |
KJMM 56(12) 870-877, 2018 |
ABSTRACT
Cyanex 272 shows the highest separation factor for the rare earth elements from hydrochloric acid solution among the organophosporus acidic extractants, D2EHPA and PC 88A. Solvent extraction of Tb(III) from weak hydrochloric acid solution with an initial pH 3 to 6 was compared with Cyanex 272, its mixture with Alamine 336, and ionic liquid with Aliquat 336. The solvent extraction reaction of Tb(III) using Cyanex 272 was the same as that of light rare earth elements. Synergism was observed for the extraction of Tb(III) by the mixture with Alamine 336 when the initial concentration ratio of Cyanex 272 to Alamine 336 was higher than 5. Use of the ionic liquid led to a great increase in the extraction percentage of Tb(III) from the same initial extraction conditions. While the equilibrium pH of the mixture was always lower than the initial pH, under some conditions extraction with the ionic liquid resulted in a higher equilibrium pH than the initial pH. The loading capacity of the mixture and the ionic liquid was the same and 2.6 times larger than that using Cyanex 272 alone. Ionic liquid was recommended as a suitable extractant for the extraction of Tb(III) from hydrochloric acid solution based on the ease of handling and higher extraction percentage.
(Received September 10, 2018; Accepted October 10, 2018)
keyword : terbium(III), solvent extraction, Cyanex 272, mixed solvent, ionic liquid
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Hydrogen Storage Properties of Mg Alloy Prepared by Incorporating Polyvinylidene Fluoride via Reactive Milling
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Myoung Youp Song , Young Jun Kwak |
KJMM 56(12) 878-884, 2018 |
ABSTRACT
In the present work, we selected a polymer, polyvinylidene fluoride (PVDF), as an additive to improve the hydrogenation and dehydrogenation properties of Mg. 95 wt% Mg + 5 wt% PVDF (designated Mg-5PVDF) samples were prepared via milling in hydrogen atmosphere (reactive milling), and the hydrogenation and dehydrogenation characteristics of the prepared samples were compared with those of Mg milled in hydrogen atmosphere. The dehydrogenation of magnesium hydride formed in the as-prepared Mg- 5PVDF during reactive milling began at 681 K. In the fourth cycle (n=4), the initial hydrogenation rate was 0.75 wt% H/min and the quantity of hydrogen absorbed for 60 min, Ha (60 min), was 3.57 wt% H at 573 K and in 12 bar H2. It is believed that after reactive milling the PVDF became amorphous. The milling of Mg with the PVDF in hydrogen atmosphere is believed to have produced defects and cracks. The fabrication of defects is thought to ease nucleation. The fabrication of cracks is thought to expose fresh surfaces, resulting in an increase in the reactivity of the particles with hydrogen and a decrease in the diffusion distances of hydrogen atoms. As far as we know, this investigation is the first in which a polymer PVDF was added to Mg by reactive milling to improve the hydrogenation and dehydrogenation characteristics of Mg.
(Received August 8, 2018; Accepted October 11, 2018)
keyword : hydrogen absorbing materials, mechanical milling, scanning electron microscopy (SEM), X-ray diffraction, a polymer PVDF (polyvinylidene fluoride) addition
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MoS2/CNFs derived from Electrospinning and Heat treatment as the Efficient Electrocatalyst for Hydrogen Eovlution Reaction in Acidic Solution
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이정훈 Jeong Hun Lee , 박유세 Yoo Sei Park , 장명제 Myeong Je Jang , 박성민 Sung Min Park , 이규환 Kyu Hwan Lee , 최우성 Woo Sung Choi , 최승목 Sung Mook Choi , 김양도 Yang Do Kim |
KJMM 56(12) 885-892, 2018 |
ABSTRACT
Molybdenum disulfide (MoS2) based electrocatalysts have been proposed as substitutes for platinum group metal (PGM) based electrocatalyst to hydrogen evolution reaction (HER) in water electrolysis. Here, we studied MoS2/CNFs hybrid catalyst prepared by electrospinning method with heat treatment for polymer electrolyte membrane(PEM) water electrolysis to improve the HER activity. The physicochemical and electrochemical properties such as average diameter, crystalline properties, electrocatalitic activity for HER of synthesized MoS2/CNFs were investigated by the Scanning Electron Microscope (SEM), X-ray Diffraction (XRD), X-ray Photoelectron Spectroscopy (XPS), Transmission Electron Microscopy (TEM), Raman Spectroscopy (Raman) and Linear Sweep Voltammetry (LSV). The as spun ATTM/PVP nanofibers were prepared by sol-gel and electrospinning method. Subsequently, the MoS2/CNFs was dereived from reduction heat treatment of ATTM at the ATTM/PVP nanofibers and carbonization heat treatment. Synthesized MoS2/ CNFs electrocatalyst had an average diameter of 179±30 nm. We confirmed that the MoS2 layers in MoS2/ CNF electrocatalyst consist of 3~4 layers from the Raman results. In addition, We confirmed that the MoS2 layers in MoS2/CNF catalyst consist of 7.47% octahedral 1T phase MoS2, 63.77% trigonal prismatic 2H phase MoS2 with 28.75% MoO3 through the XRD, Raman and XPS results. It was shown that MoS2/CNFs had the overpotential of 0.278 V at 10 mA/cm2 and tafel slope of 74.8 mV/dec in 0.5 M sulfuric acid (H2SO4) electrolyte.
(Received September 3, 2018; Accepted October 17, 2018)
keyword : hydrogen evolution reaction(HER), water electrolysis, electrospinning, MoS2/CNF
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Sulfur Poisoning of Ni Anode as a Function of Operating Conditions in Solid Oxide Fuel Cells
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이호성 Ho Seong Lee , 이현미 Hyun Mi Lee , 임형태 Hyung-tae Lim |
KJMM 56(12) 893-899, 2018 |
ABSTRACT
In the present study, we investigated the sulfur poisoning of the Ni anode in solid oxide fuel cells (SOFCs) as a function of operating conditions. Anode supported cells were fabricated, and sulfur poising tests were conducted as a function of current density, H2S concentration and humidity in the anode gas. The voltage drop was significant under the higher current density (~ 714 mA/㎠) condition, while it was much reduced under the lower current density (~ 389 mA/㎠) condition, at 100 ppm of H2S. A secondary voltage drop, which occurred only at the high current density, was attributed to Ni oxidation in the anode. Thus, operation at high current density with high H2S concentration may lead to permanent deterioration in the anode. The effect of water content (10%) on the sulfur poisoning was also investigated through a constant current test (~ 500 mA/㎠) at 10 ppm of H2S. The cell operating with 10% wet anode gas showed a much smaller initial voltage drop, in comparison with a dry anode gas. The present study indicates that operating conditions, such as gas humidity and current density, should be carefully taken into account, especially when fuel cells are operated with H2S containing fuel.
(Received September 11, 2018; Accepted October 16, 2018)
keyword : solid oxide fuel cells, degradation, alternative fuel, sulfur poisoning
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Synthesis and Characterization of ZnO/TiO2 Photocatalyst Decorated with PbS QDs for the Degradation of Aniline Blue Solution
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Jong-ho Lee , Hong-joo Ahn , Jeong-il Youn , Young-jig Kim , Su-jeong Suh , Han-jun Oh |
KJMM 56(12) 900-909, 2018 |
ABSTRACT
A ZnO/TiO2 photocatalyst decorated with PbS quantum dots (QDs) was synthesized to achieve high photocatalytic efficiency for the decomposition of dye in aqueous media. A TiO2 porous layer, as a precursor photocatalyst, was fabricated using micro-arc oxidation, and exhibited irregular porous cells with anatase and rutile crystalline structures. Then, a ZnO-deposited TiO2 catalyst was fabricated using a zinc acetate solution, and PbS QDs were uniformly deposited on the surface of the ZnO/TiO2 photocatalyst using the successive ionic layer adsorption and reaction (SILAR) technique. For the PbS QDs/ZnO/TiO2 photocatalyst, ZnO and PbS nanoparticles are uniformly precipitated on the TiO2 surface. However, the diameters of the PbS particles were very fine, and their shape and distribution were relatively more homogeneous compared to the ZnO particles on the TiO2 surface. The PbS QDs on the TiO2 surface can induce changes in band gap energy due to the quantum confinement effect. The effective band gap of the PbS QDs was calculated to be 1.43 eV. To evaluate their photocatalytic properties, Aniline blue decomposition tests were performed. The presence of ZnO and PbS nanoparticles on the TiO2 catalysts enhanced photoactivity by improving the absorption of visible light. The PbS QDs/ZnO/TiO2 heterojunction photocatalyst showed a higher Aniline blue decomposition rate and photocatalytic activity, due to the quantum size effect of the PbS nanoparticles, and the more efficient transport of charge carriers.
(Received October 4, 2018; Accepted October 15, 2018)
keyword : photocatalyst, micro-arc oxidation, PbS quantum dots, nanocomposite, titanium dioxide
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Pattern Formation of Highly Ordered Sub-20 nm Pt Cross-Bar on Ni Thin Film
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박태완 Tae Wan Park , 정현성 Hyunsung Jung , 조영래 Young-rae Cho , 이정우 Jung Woo Lee , 박운익 Woon Ik Park |
KJMM 56(12) 910-914, 2018 |
ABSTRACT
Since catalyst technology is one of the promising technologies to improve the working performance of next generation energy and electronic devices, many efforts have been made to develop various catalysts with high efficiency at a low cost. However, there are remaining challenges to be resolved in order to use the suggested catalytic materials, such as platinum (Pt), gold (Au), and palladium (Pd), due to their poor costeffectiveness for device applications. In this study, to overcome these challenges, we suggest a useful method to increase the surface area of a noble metal catalyst material, resulting in a reduction of the total amount of catalyst usage. By employing block copolymer (BCP) self-assembly and nano-transfer printing (n-TP) processes, we successfully fabricated sub-20 nm Pt line and cross-bar patterns. Furthermore, we obtained a highly ordered Pt cross-bar pattern on a Ni thin film and a Pt-embedded Ni thin film, which can be used as hetero hybrid alloy catalyst structure. For a detailed analysis of the hybrid catalytic material, we used scanning electron microscope (SEM), transmission electron microscope (TEM) and energy-dispersive X-ray spectroscopy (EDS), which revealed a well-defined nanoporous Pt nanostructure on the Ni thin film. Based on these results, we expect that the successful hybridization of various catalytic nanostructures can be extended to other material systems and devices in the near future.
(Received October 22, 2018; Accepted November 9, 2018)
keyword : nanostructured materials, nano-transfer printing, catalyst, cross-bar nanostructure, nanostructural analysis
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Effect of CaF2 Addition on the Crystallinity of Hexagonal Boron Nitride Nanoparticles
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정재용 Jae-yong Jung , 김양도 Yang-do Kim , 김영국 Young-kuk Kim |
KJMM 56(12) 915-920, 2018 |
ABSTRACT
With the development of modern microelectronics technologies, the power density of electronic devices is rapidly increasing, due to the miniaturization or integration of device elements which operate at high frequency, high power conditions. Resulting thermal problems are known to cause power leakage, device failure and deteriorated performance. To relieve heat accumulation at the interface between chips and heat sinks, thermal interface materials (TIMs) must provide efficient heat transport in the through-plane direction. We report on the enhanced thermal conduction of Al2O3-based polymer composites, fabricated by the surface wetting and texturing of thermally conductive hexagonal boron nitride(h-BN) nanoplatelets with large anisotropy in morphology and physical properties. The thermally conductive polymer composites were prepared with hybrid fillers of Al2O3 macro beads and surface modified h-BN nanoplatelets. Hexagonal boron nitride (h-BN) has high thermal conductivity and is one of the most suitable materials for thermally conductive polymer composites, which protect electronic devices by efficient heat dissipation. In this study, we synthesized hexagonal boron nitride nanoparticles by the pyrolysis of cost effective precursors, boric acid and melamine. Through pyrolysis at 900 ℃ and subsequent annealing at 1500 ℃, hexagonal boron nitride nanoparticles with diameters of ca. 50nm were synthesized. We demonstrate that the addition of a small amount of calcium fluoride (CaF2) during the preparation of the melamine borate adduct significantly enhanced the crystallinity of the h-BN and assisted the growth of nanoplatelets up to 100nm in diameters. The addition of a small amount of h-BN enhanced the thermal conductivity of the Al2O3-based polymer composites, from 1.45W/mK to 2.33 W/mK.
(Received August 29, 2018; Accepted October 18, 2018)
keyword : h-BN, nanoplatelets, synthesis, thermal conductivity, calcium fluoride
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